No evidence is better than examples and applications of actually installed solutions at our customers. This solution database offers a selection precisely according to topics, tasks and parameters - ideal for decision support with additional information and photos.
Are applications missing or are tasks for industrial image processing not included? Please contact us directly at solutions@ziemann-urban.de
The system detects the 3D coordinates of engine raw cast Motor parts and communicates it to a robot that picks the parts and forwards them to a transport system.
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inline inspection with traceability
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inline inspection with traceability
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In the field of color printing each color needs a separate printing stencil. The printing motif on the single stencils often have a deviation up to several millimeters depending on the outer edges The
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In a measuring cabin the system inspects the correct printing on the keys of a car radio cover using 4 cameras, 2 light sources and accordingly selected optical filters.
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Presence of all clips after robot assembly
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Consistently high product quality with stable or falling costs is a key challenge for companies, including the BMW component plant in Landshut. With this in mind, an automated, AI-supported inspection
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Complete system for inspection and handling of the examinees
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Fully automatic Vision system for rotational position detection in raw casted aluminum rims
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Testing & documentation of safety-related pressure sensitive mat in car seats
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The system checks the completeness of industrial and automobile chains, which are produced continuously. During the control process the existence of all sideplates and rolls are checked.
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The Vision System is used for fully automatical measuring of pin spacings in miniature connectors.
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Fully automatic system to adjust fresnel lens plates to CPV solar chips, including electrical and optical test (EOL)
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Automatic Inspection and Colour Detection of test dishes
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Consistent quality of high-resolution images of complex components even under rough production conditions
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The system is designed to align round logos to the correct position and automatically inserts them in a car radio remote key.
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For a leading automotive supplier Ziemann & Urban delivered an end of line testing and adjustment system for 100% inspection of complex mechanical assemblies
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On a workpiece carrier circulation system, the inspection of plastic-coated steel pipes regarding dimensional stability, complete encapsulation and correct flow is performed.
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eMobility high-voltage connector for charging plugs with protection class IP67
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The endurance tester checks the life endurance of speed controllers of accumulator equipped power tools like electric drilling machines. Each module is designed as a double tester with the ability to
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Programming and operating via touchscreen and Graphical User Interface. integrated Vision system (optional for fully automatic process)
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Inspection system for Vermesung and leak testing of automotive exhaust systems
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Automation with parts transport via workpiece carriers and contacting by SCARA robots
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The optical measurement of the latch unit is carried out during the movement in synchronization with micro-switches.
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The vision system controls automatically the single segments of a LCD display. An LED area flood lighter is used for lighting.
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Ziemann & Urban is taking their customers one more step towards greater efficiency in production and product quality.
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The vision system aligns the single components using 5 in x/y-direction movable cameras and 8 light sources.
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With three cameras and several switchable lightings the vision system tests and measures high frequency connectors and plugs.
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The inspection system measures the diameter and shape of the edges of round plastic parts with a measurement resolution of approx. 1µm
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Flexible, scalable, secure process, multilingual plug inspection with Ziemann & Urban
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The vision system in this application is used for the inspection of oil filter lids, which are assembled from two different components.
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The system inspects the correct type and the correct position of in-mold labels in plastic covers on two conveyor belts with two parallel working Cameras.
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Mobile test station with manual loading via drawer and electrical contacting
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Inline Inspektion mit mehreren Kameras
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The inspection system tests up to five different types of air intake canals used in the automobile industry in a measuring cabin using 23 cameras and 18 light sources.
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The system is used for automatic optical inspection and sorting of compression springs.
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The tailor-made end-of-line test systems for car door panels from Ziemann & Urban enable a previously unique, integrated and process-proof inspection of lighting and interior according to the manufact
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For large quantities or large product variety, a highly accurate 100% measurement is often not feasible or viable.
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The automatic test equipment measures and inspects 7 different kinds of zylindrical molybdenum pins (diameter 1.5 mm, length 1.5 mm), which are necessary for diode production.
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Premium Testing for Premium Automobile
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Self-contained solution with automatic sorting and palletizing the OK Parts
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A number of different cameras visually support the verification of completeness and quality of the interior configuration and ambiance lighting of produced door panels.
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The vision system introduced here uses any possible polygon as a reference for position detection. This way the user is able to use optimal structures on the chip as a reference.
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During the assembly of car seats, the different components are connected using rivets and screws. This is done by a robot with 6 axes.
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detailed quality inspection of 64 Pipette Tips in 10 minutes
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On an indexing rotary table with a diameter of 5.6 m and 12 nests, up to 8 motor vehicle window panes are presented to the vision system in a measuring cabin.
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Application example with success story from e-mobility project
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100% inspection of eMobility high-voltage contact for charging plugs with protection class IP67
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The vision system is used for inspection of pressure compensation units in motor vehicle control systems. In a flexible manufacturing module the pressure compensation units are tested regarding their
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inspection cabin with automatic electrical contacting
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The vision system automatically controls the diameter and the pitch of a thread in a metal moulding.
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The automatic inspection system measures and controls three different types of press-in threaded bushes according to given tolerances.
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End of line testing of complete car instrument carriers with stationary test part and camera cloud
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The inspection system uses 2 cameras and 2 light sources to check up to 2 x 96 nests on work piece holders in an assembly line for existence of components and full moulding if applicable.
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With the high-performance ZU-SORT glass turntable system, companies are given complete control over their production with statistical evaluation - and the guarantee that only 100% OK parts have passed
DetailsAre applications missing or are tasks for industrial image processing not included? Please contact us directly at solutions@ziemann-urban.de