Application database

No evidence is better than examples and applications of actually installed solutions at our customers. This solution database offers a selection precisely according to topics, tasks and parameters - ideal for decision support with additional information and photos.

Are applications missing or are tasks for industrial image processing not included? Please contact us directly at solutions@ziemann-urban.de


 
 
 

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Solutions

Automobile
Plastic
Semiconductor
Medical technology
Misc

Measurement method

Visual
Tactile
Electronic
HV Validation
2D
3D
Laser

Task definition

Measure
Validate
Document
Assemble
Adjustment
Identify
Positioning
Sort
Mark
Testy

Automation level

System type

Parts per minute

Product size



Solution
Industry



3D position detection of cast aluminum engine blocks

Quality Check

The system detects the 3D coordinates of engine raw cast Motor parts and communicates it to a robot that picks the parts and forwards them to a transport system.



Automobile

Airbag net inspection with multiple cameras

Quality assurance, 100% inline testing, interior trim inspection

inline inspection with traceability



Automobile
Plastic

Airbag net inspection with single camera

Quality assurance, 100% inspection, interior trim inspection

inline inspection with traceability



Automobile
Plastic

Alignment of printing stencils

Visualization - Alignement

In the field of color printing each color needs a separate printing stencil. The printing motif on the single stencils often have a deviation up to several millimeters depending on the outer edges The



Misc

Assembly control via OCR

Character reading

In a measuring cabin the system inspects the correct printing on the keys of a car radio cover using 4 cameras, 2 light sources and accordingly selected optical filters.



Automobile
Plastic

Assembly inspection instrument carrier

Quality assurance, 100% inline testing, interior trim inspection

Presence of all clips after robot assembly



Automobile
Plastic

Automatic inspection of transparent plastic and glass substrates for analytical studies

Qualitiy Check

Complete system for inspection and handling of the examinees



Medical technology
Misc

Car rim rotational position inspection

measurement, rotational position inspection

Fully automatic Vision system for rotational position detection in raw casted aluminum rims



Automobile

Car seat sensor test

Quality Check

Testing & documentation of safety-related pressure sensitive mat in car seats



Automobile

Chain inspection

Inspection of completeness

The system checks the completeness of industrial and automobile chains, which are produced continuously. During the control process the existence of all sideplates and rolls are checked.



Automobile
Misc

Connector measuring system

Quality assurance

The Vision System is used for fully automatical measuring of pin spacings in miniature connectors.



Plastic
Semiconductor
Medical technology

CPV module assembly

measurement, alignment, joining, curing, high voltage test, optical test

Fully automatic system to adjust fresnel lens plates to CPV solar chips, including electrical and optical test (EOL)



Semiconductor
Misc

Documentation Station

Quality Check

Consistent quality of high-resolution images of complex components even under rough production conditions



Automobile
Misc

Emblem orientation and inspection station

Quality Check

The system is designed to align round logos to the correct position and automatically inserts them in a car radio remote key.



Automobile
Plastic

End of line test and adjustement engine hood hinge

Quality Inspection, dimensional inspetion, 3D measurement, Inspection of completeness, marking, sorting

For a leading automotive supplier Ziemann & Urban delivered an end of line testing and adjustment system for 100% inspection of complex mechanical assemblies



Automobile
Misc

End of line test system for fully automatic inspection of plastic injection molded parts

Dimensional Measurement, encapsulation inspection, flow test

On a workpiece carrier circulation system, the inspection of plastic-coated steel pipes regarding dimensional stability, complete encapsulation and correct flow is performed.



Automobile
Plastic

Endurance Tester

Quality Check

The endurance tester checks the life endurance of speed controllers of accumulator equipped power tools like electric drilling machines. Each module is designed as a double tester with the
ability to



Automobile
Semiconductor
Misc

Flexible chip mounter for small to medium production volume

Semiconductor Production & Inspection

Programming and operating via touchscreen and Graphical User Interface. integrated Vision system (optional for fully automatic process)



Automobile
Plastic
Semiconductor
Medical technology
Misc

Fully automatic 3D measurement system for welded components

Over 20 times faster than tactile measuring machine!

Inspection system for Vermesung and leak testing of automotive exhaust systems



Automobile
Misc

Fully automatic EOL testing of contour lighting & ambient lighting in automotive decor trims

Quality assurance, 100% inline testing, EOL, interior testing, lighting testing, electrical testing

Automation with parts transport via workpiece carriers and contacting by SCARA robots



Automobile
Plastic

Function test, measurement and visualization of a car roof locking unit (front latch)

Quality Check

The optical measurement of the latch unit is carried out during the movement in synchronization with micro-switches.



Automobile

Function Testing of LC Displays

Quality assurance, assembly control, interior inspection, lighting test, lighting measurement, electrical test, assembly inspection, interior inspection, lighting inspection, lighting measurement, ele

The vision system controls automatically the single segments of a LCD display. An LED area flood lighter is used for lighting.



Automobile
Plastic
Semiconductor

Guided assembling of complex component groups

Quality assurance, 100% testing, guided assembly, assembly control, documentation

Ziemann & Urban is taking their customers one more step towards greater efficiency in production and product quality.



Automobile
Plastic
Misc

Handling & Alignment system for LC Displays

Positioning

The vision system aligns the single components using 5 in x/y-direction movable cameras and 8 light sources.



Automobile
Semiconductor

High frequency connector inspection

Quality Control

With three cameras and several switchable lightings the vision system tests and measures high frequency connectors and plugs.



Plastic
Semiconductor

High precision measurement of rotationally symmetric Plastic parts with database connection

Qualitiy Check, 100% Inline Measurement

The inspection system measures the diameter and shape of the edges of round plastic parts with a measurement resolution of approx. 1µm



Plastic
Misc

High-precision measurement of FAKRA & HSD plugs

Quality Assurance, 100% testing, dimensional inspection, assembly inspection, labeling

Flexible, scalable, secure process, multilingual plug inspection with Ziemann & Urban



Automobile
Plastic
Misc

Inline Inspection of oil filter covers

Dimensional inspection & assembly control

The vision system in this application is used for the inspection of oil filter lids, which are assembled from two different components.



Automobile

Inmold label inspection of plastic lids

Quality Check

The system inspects the correct type and the correct position of in-mold labels in plastic covers on two conveyor belts with two parallel working Cameras.



Plastic

Inspection for illuminated automotive door sills

quality assurance, manual test station, interior testing, lighting test, electrical test

Mobile test station with manual loading via drawer and electrical contacting



Automobile
Plastic

Inspection of B/C/D pillars for car interior

Quality assurance, 100% inline inspection, interior inspection, assembly inspection

Inline Inspektion mit mehreren Kameras



Automobile
Plastic

Inspection of completeness

Handling, Assembly Control

The inspection system tests up to five different types of air intake canals used in the automobile industry in a measuring cabin using 23 cameras and 18 light sources.



Automobile
Plastic

Inspection of pressure springs

optical measurement, testing of completeness, defect detection, sorting

The system is used for automatic optical inspection and sorting of compression springs.



Misc

Interior trim inspection

Quality assurance, assembly control, interior inspection, lighting test, lighting measurement, electrical test

The tailor-made end-of-line test systems for car door panels from Ziemann & Urban enable a previously unique, integrated and process-proof inspection of lighting and interior according to the manufact



Automobile
Plastic

Manual test station for the optical measurement of stamping parts

High-precision sampling measurement with report printout with SAP connectivity

For large quantities or large product variety, a highly accurate 100% measurement is often not feasible or viable.



Automobile
Misc

Molybdenum pin measurement

Quality assurance, assembly control, interior inspection, ambiance lighting test, lighting measurement, electrical test

The automatic test equipment measures and inspects 7 different kinds of zylindrical molybdenum pins (diameter 1.5 mm, length 1.5 mm), which are necessary for diode production.



Semiconductor
Misc

Optical 3D measurement and component testing

High-Performance Imaging System with 26 Digital Cameras puts instrument panel carrier to the ultimate test

Premium Testing for Premium Automobile



Automobile
Misc

Optical Inspection, sorting and packaging of car steering cuffs

Quality Check

Self-contained solution with automatic sorting and palletizing the OK Parts



Automobile
Plastic

Perfect Ambiance - Inspection of car door panels

Quality assurance, assembly control, interior inspection, ambiance lighting test, lighting measurement, electrical test

A number of different cameras visually support the verification of completeness and quality of the interior configuration and ambiance lighting of produced door panels.



Automobile
Plastic

Position detection for wire bonder in the semiconductor field

Handling, alignment system

The vision system introduced here uses any possible polygon as a reference for position detection. This way the user is able to use optimal structures on the chip as a reference.



Semiconductor
Misc

Positioning & Robot Guidance

Handling, Alignment system

During the assembly of car seats, the different components are connected using rivets and screws. This is done by a robot with 6 axes.



Automobile
Plastic
Misc

QC Assistant for Pipette Tips HEKUtip QC

Quality Assurance, measurement, random sample inspection, cavity specific results, Traceability

detailed quality inspection of 64 Pipette Tips in 10 minutes



Medical technology

Robot guidance alignment of car window panes

Handling, alignment system

On an indexing rotary table with a diameter of 5.6 m and 12 nests, up to 8 motor vehicle window panes are presented to the vision system in a measuring cabin.



Automobile

Surface inspection

Quality Control

The vision system is used for inspection of pressure compensation units in motor vehicle control systems. In a flexible manufacturing module the pressure compensation units are tested regarding their



Automobile
Semiconductor

Testing of contour lighting & ambient lighting in passenger car decorative trims

Quality assurance, 100% inline testing, interior testing, lighting testing, electrical testing

inspection cabin with automatic electrical contacting



Automobile
Plastic

Thread dimensional measurement

Quality assurance

The vision system automatically controls the diameter and the pitch of a thread in a metal moulding.



Automobile
Misc

Thread Jack Measurement

Quality Check

The automatic inspection system measures and controls three different types of press-in threaded bushes according to given tolerances.



Misc

Vehicle interior trim inspection - stationary test part

quality assurance, assembly inspection, interior inspection, lighting inspection, lighting measurement, electrical test

End of line testing of complete car instrument carriers with stationary test part and camera cloud



Automobile
Plastic

Workholder assembly inspection

Inspection of completeness

The inspection system uses 2 cameras and 2 light sources to check up to 2 x 96 nests on work piece holders in an assembly line for existence of components and full moulding if applicable.



Plastic
Misc

ZU-SORT Glass Turntable System for optical inspection

Quality assurance, 100% inspection, dimensional inspection, documentation, sorting, packaging

With the high-performance ZU-SORT glass turntable system, companies are given complete control over their production with statistical evaluation - and the guarantee that only 100% OK parts have passed



Plastic
Misc

Are applications missing or are tasks for industrial image processing not included? Please contact us directly at solutions@ziemann-urban.de