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inline inspection with traceability

Safety-relevant components such as airbag nets or airbag chute channels in instrument carriers are subject to special inspection criteria.
With an inline system with several cameras, these extensive requirements can be covered in a short cycle time.

Task:

  • Position test airbag net
  • Inspection for overmolding
  • Alignment & Orientation Mesh
  • Inspection for overlap Mesh
  • Presence and overmolding of pins and bushings
  • Inspection and measurement of additional inserts (e.g. screw bridges) in the injection mold
  • Data storage/ traceability by component

Solution:

  • Inline system with operator terminal
  • Integration into injection molding automation
  • Inspection can be done directly in (robot) handling or in separate inspection station
  • multiple cameras with switchable illuminations
  • no additional movement of the part necessary
  • fast cycle time

Technical data:

  • Windows10 based image processing system with several fixed cameras (resolution 1...30 MegaPixel)
  • evaluation & visualization with ZU-Vision software
  • communication to higher-level control via ProfiNET, TCI/IP or OPCUA
  • automatic dummy test with verification part possible
  • communication with customer specific BDE/ traceability software
  • redundant data storage on NAS drive possible
  • additional tests for inserts (bolts, screw bridges, etc.) asynchronous in feeding unit possible
  • Cycle time approx. 1...3 sec. per part


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