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inline inspection with traceability

Safety-relevant components such as airbag nets in instrument carriers are subject to special test criteria.
With a compact and cost-effective system, these extensive requirements can also be covered.

Task:

  • Position of airbag net
  • Inspection for overmolding
  • Alignment & Orientation Mesh
  • Inspection for overlap Mesh
  • Presence and overmolding of pins and bushings
  • Data storage/ traceability by component

Solution:

  • Camera mounted inline directly after the injection molding process
  • Inspection can be carried out directly in (robot) handling
  • stationary camera with switchable illumination
  • Multiple views require additional movements of the part
  • small and cost-efficient system

Technical data:

  • Windows10 based compact camera with integrated PC (resolution 1...5 MegaPixel)
  • evaluation & visualization with ZU-Vision software
  • communication to PLC via ProfiNET, TCI/IP or OPCUA
  • automatic dummy test with verification part possible
  • communication with customer specific BDE/ traceability software
  • cycle time approx. 1...3 sec. per test position


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