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The endurance tester checks the life endurance of speed controllers of accumulator equipped power tools like electric drilling machines. Each module is designed as a double tester with the
ability to

The endurance tester checks the life endurance of speed controllers of accumulator equipped power tools like electric drilling machines.
Each module is designed as a double tester with the
ability to test two speed-controllers simultaneously
during continuous operation.

The speed-controllers are manipulated by two stepper motors, with the tool motors
simulated by artifical loads (ohmic inductive up to 30V
/100A).
Pneumatic cylinders perform the switching from
right-turn to left-turn operation and vice versa.
A
separate test computer is integrated for each speed- con-troller, in order to supervise the process and to
record the measuring results.
The test sequences can be programmed freely with a soft-PLC on the integrated control computers. 

All relevant test data is stored on local data storage devices.
Depending on the requirements, several modules are put together to form a test line. 
The control computers are linked to the host computer via network.
The host computer evaluates the measuring results and monitors the single modules.
With the host computer it is also possible to reprogram the modules offline and to manage the test programs.

Technical data:

  • Monitor for graphical data output
  • Keyboard and trackball for programming
  • Multiplexer to switch between the computers
  • Per test unit:
  • PC compatible test computer with programmable control software (soft-PLC)
  • A test computer controlled motor axis with various possibilities of monitoring
  • A/D-converter (current, 2 x temperature, voltage) with four analog input channels
  • D/A-converter with two analog control outputs for DC- power supply control (max. current, voltage)
  • Digital control inputs- and output
  • Freely programmable test loads and voltages (up to 30V/100A)
  • Freely programmable driving-speed, acceleration and distances
  • Automatic documentation of test results
  • Independent watchdog unit
  • Adaptable to various test assemblies
  • Statistic evaluation by classes of error
  • Fast and simple reassembly for different controllers and test sequences
  • Host computer:
  • Monitoring, visual output and evaluation of test results, printout of the graphic screen
  • Network connection of all modules and the host computer
  • Offline design of test programs


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