< Back
 

Inline Inspektion mit mehreren Kameras

Side panels of B/C/D pillars in passenger car interiors are among the safety-relevant components because they are equipped with airbags. They are therefore subject to special criteria and must usually be 100% tested. Due to their sometimes complex forums, the complete injection molding of all features is often an important test criterion.

With an inline inspection system with several fixed cameras, these requirements can be met even with fast cycle times and directly in robot handling. The ‬supplied ambient light shielding can be easily integrated into the automation as a complete inspection station.

Task:

  • Position inspection airbag net
  • Inspection for overmolding
  • Alignment & orientation net
  • Check for complete injection
  • Presence of additional attachments (e.g. clips)

Solution:

  • Inline system with operator terminal
  • Integration in injection molding automation
  • Inspection can be done directly in (robot) handling
  • several cameras with switchable illumination
  • no additional movement of the part necessary
  • fast cycle time

Technical data:

  • Windows10 based image processing system with multiple fixed cameras
  • Evaluation & visualization with ZU-Vision and/or ZU-Control software
  • communication to higher-level control via ProfiNET, TCI/IP or OPCUA
  • automatic dummy test with verification part possible
  • communication with customer specific BDE/ traceability software possible
  • Redundant data storage on NAS drive possible
  • cycle time approx. 1...3 seconds per component


Bei Fragen stehen wir gerne zur Verfügung!