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The automatic test equipment measures and inspects 7 different kinds of zylindrical molybdenum pins (diameter 1.5 mm, length 1.5 mm), which are necessary for diode production.

The automatic test equipment measures and inspects 7 different kinds of zylindrical molybdenum pins (diameter 1.5
mm, length 1.5 mm), which are necessary for diode production.
The pins are transported from a bunker via a feeder bowl and a linear conveyer to an index wheel for separation. With the help of an intelligent IdentCamera, parts lying inaccurately on the linear feeder will be blown back directly into the feeder bowl.
At five different positions on the index wheel, the pins are tested using four vision systems and two laser sensors.

The laser sensors measure planarity of both end walls of the pins.
The four cameras test diameter, edges and surface regarding correct dimensions and defects.
In order to perform surface control and diameter measurement two separate vision system computers are integrated. 

The four integrated vision systems are standard applications based on the ZVIS2400 series.
An additional fifth computer controls the complete process and the laser sensors.

Technical data:

  • Pin preselection via Ziemann & Urban Identcam with 50 measurements / sec
  • Automatic test equipment with 5 computers
  • 4 grey level vision systems with 256 grey levels, one camera each and one light source
  • Measuring time approx. 100 ms
  • Throughput : 7 pins/sec
  • 2 laser sensors with 1 μm measuring accuracy 6 Linear dimension test up to ± 2 μm
  • Cast defect detection larger than 30 μm
  • Graphic user interface with automatic user guidance
  • Simple setting of parameters using a trackball
  • Up to 99 inspection programms selectable by the host, cascading programms possible
  • Visual output of detected errors on screen
  • Off-line programming
  • Statistical anlysis by error classes
  • Sorting of OK and bad parts
  • Sorting by error classes possible
  • Simple and fast switch between various pin types


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