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detailed quality inspection of 64 Pipette Tips in 10 minutes

Previous situation/problem:

The quality of pipette tips is the be-all and end-all and one of the most important purchase criteria facing the market.

With our HEKUtip QC Assistant, you can ensure that quality is uncompromised and thus close the quality gaps particularly due to missing or intermittent inspections in your quality management process.

Together with our partner hekuma, a specialist high performance plastic automation and medical technology, we have developed this compact stand-alone module, which offers various inspection options according to fulfill your needs in pipette inspection.

Features:

  • Manual insertion of pipette tips* as single parts, in a tray/rack or in a QC tray for up to 96 pipette tips
  • Pick-up and handling of pipette tips by SCARA robot
  • Vision inspection of pipette tip within 5 - 10 sec. by various camera stations
    • Bottom view (standard)
    • Side view from one or multiple angles/heights (optional)
    • Absolute length with two cameras (optional)
    • Run-out measurement with 3D calculation and stereo system (optional)
  • Cavity-specific evaluation, graphical summary and result storage in central database
  • Sorting out of NOK parts if necessary

Optional Features:

  • Automatic cavitiy number reading
  • Teachable Insertion force with realtime force measurement
  • Verification of the filter depth for filtered pipette tips
  • Airgauge measurement of the inner diameter of the upper connection
  • Black spot and bubble identification
  • Modification for customer specific parts
  • OPC UA Interface
  • UL Conformity
  • Clean room compatible design
  • Laminar Flow Box

Advantages:

  • universal – 
    detailed quality checks and measurements through various camera options
  • flexible – 
    scalable configuration for processing pipette tips from different production lines according to tailored needs
  • high quality – 
    comprehensive quality proof for the benefit of simplified qualification and validation processes
  • efficient – 
    fast inspection procedure with relief of measuring systems/laboratories and saving of qualified staff
  • innovative – 
    Industry 4.0 concept with transparent production data for the benefit of predictive maintenance of production lines
  • compact – 
    small footprint

Additional Information:

Technical data:

*Pipette tip variation: length: 20 - 120 mm; diameter: 0.5 - 2.5 mm; transparent or black


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