Intelligent Measurement and Control Technology from a Single Source
Where precise inspection processes, reliable workflows, and maximum adaptability are required, ZU-Control creates the perfect link between measurement and control technology. This powerful platform from Ziemann & Urban enables complete inspection and machine processes to be centrally mapped, controlled, and intuitively visualized—flexibly tailored to your specific requirements.
ZU-Control connects a wide range of measuring systems, including tactile, electrical, and optical technologies, within a single solution. This creates seamless processes in which different measurement methods interact intelligently. Whether manual workstations or fully automated systems, ZU-Control supports operators with clear user guidance and an intuitive touchscreen interface for fast, safe, and efficient workflows.
A key advantage lies in centralized processing and evaluation: virtually unlimited numbers of image processing and measurement units can be integrated into the production process and coordinated using a single control module. This increases transparency, reduces complexity, and ensures your system remains flexibly expandable at all times.
ZU-Control also sets standards in documentation and traceability. Comprehensive functions for data storage, statistical analysis, and data output ensure maximum process reliability. For components requiring documentation or those relevant to safety, the integrated logic enables complete traceability—including result files, stored images, and automated PDF documentation.
Additional features such as an integrated label editor for barcode and DMC applications, as well as the integration of diverse sensors within a 2D/3D coordinate system, make ZU-Control a powerful control center for modern inspection and automation solutions.
Thanks to open interfaces such as TCP/IP and common fieldbus systems, ZU-Control can be seamlessly integrated into existing production environments. An extensive service menu with diagnostic and test modes also supports commissioning, maintenance, and rapid service.
Your Benefits at a Glance
- Centralized control of complete inspection and machine processes
- Integration of tactile, electrical, and optical measurement systems
- Intuitive operation for both manual and automated processes
- Comprehensive data analysis and full traceability
- Flexibly expandable and easy to integrate
ZU-Control – for full control, intelligent processes, and measurable quality
Technical Data – ZU-Control
- Windows 11 operating system, deployed on scalable industrial PCs (19") or compact DIN rail systems
- Communication with higher-level control systems via all common protocols and interfaces (fieldbus, TCP/IP, OPC UA)
- Service menu with extensive diagnostic and test modes
- Graphical user interface with intuitive touchscreen operation (optional physical buttons)
- Operator guidance for manual or automated systems
- Integrated label editor (barcode and DMC)
- Measurement, inspection, and documentation of a wide range of physical parameters using optical and tactile sensors as well as electrical measurement technology
- Log file for traceability of components requiring documentation (e.g., safety-critical parts):
- Consolidation of all performed evaluations and measurements in a single file (.PDF)
- One result file per component plus stored images in a defined directory structure
- Optional storage of measurement data on customer servers or databases
